I had decided that my UBITX suitcase radio would have a
built-in twin paddle (iambic) keyer. I prefer iambic keyers to straight keys,
and having it built-in would suit portable operation, i.e. lighter and more convenient.
Small paddle keys designed for portable use are available commercially, but
they are very expensive. Therefore I thought I would build my own. Although the
Morse key described is mounted on the control panel of the radio it could
equally be mounted on a separate metal and/or wooden base for general use.
The main requirements were that it would be
- Compact
- Cheap to build
- As close as possible to the ‘feel’ of my trusty Kent twin paddle key.
The Design
I found several examples of DIY keys on the internet using
strips of PCB material (copper clad fibreglass) for the paddle arms. The
flexing of the board eliminates the need for bearings and springs, therefore
making it really simple to construct. If necessary the PCB can be weakened at
the pivot point by drilling holes. I did not need to do this as I was using
quite thin PCB material. A sketch of my own design is shown below.
The pictures below show my prototype. The contact gaps can
be adjusted by using different size washers. A more elegant solution would be
to fit adjustment screws to each paddle arm but I thought this would be an unnecessary
complication. After all, once the gaps are set to my own preference I should
not need to adjust them again.
To be continued.
Solder small amounts of lead on both contact points on copper clads..can make long lasting contact points.. de vu3ave Kerala
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